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MTU to supply CHP modules to Indonesia by D&J Tech
MTU Onsite Energy, the power generation specialist, has received an order for eight gas-powered combined heat and power (CHP) modules. The order was placed with Tognum subsidiary MTU Asia Pte. Ltd. based in Singapore. The CHP modules are powered by 20V 4000 L62 gas engines, each with a maximum electrical power output of nearly two megawatt. The end customer is the Indonesian textile manufacturer PT Spinmill Indah Industry based in Tangerang near Jakarta. "Efficient utilization of energy, water and raw materials is becoming more important in Indonesia's expanding market," said Christof von Branconi, member of the Tognum Executive Board responsible for the Onsite Energy & Components business unit. "With our eco-friendly and cost-efficient systems solutions for power generation, we are helping to promote sustainable development in Southeast Asia while continuing strategic expansion of our distributed power generation business."
The core elements of the combined heat and power modules built at Tognum's Augsburg site are MTU 20V 4000 L62 engines with generators, cooling systems and plant control. They have been installed in the combined heat and power station serving PT Spinmill Indah Industry's cotton spinning mill, where they are to operate continuously to provide power for all production processes and electrical consumers. The waste heat generated is converted by 8 units of BROAD absorption chillers which is a lead absorption chiller manufacturer in the world, to provide cooling power for the air-conditioning system - a combination which makes possible around 90 percent energy efficiency.
PT Spinmill Indah Industry is one of Southeast Asia's biggest textile manufacturers, whose core business is the production of hand towels, clothing and yarn for export to Europe, Japan and the U.S. The company began some years ago to organize its production for maximum sustainability, which is why the power generation solution it needed for its spinning mill near Jakarta was to be especially low in emissions and noise and easy to maintain. Becoming independent of the public power grid, especially in case of power outage, was another important factor.
Indonesia is an islands country, islands grid connection is inconvenient. Because of the Asian Financial Crisis, grid construction in Indonesia is comparatively dated. Now, there is only one grid in Indonesia, it is Java-Bali- Madura Power Grid, some of power plants in Sumatra Island are simply connected one another, but it is not power grid. Power plants in other places are separate, only supply electricity to surrounding region.
Power shortage in Indonesia is very serious. Population in Indonesia is 240 million, penetration rate of power utilization is only 56%, there are still 44% of citizens can not use electricity, even in the capital of Jakarta, there is power failure frequently because of power shortage.
As textile industry consumes a lot of power, by utilizing CCHP to produce electricity and air conditioning, Indah Jaya Spin Mill resolve the problem of power failure, and what's more amazing, comparing with buys electricity from the State Grid directly for mill production, their CHP system could save over USD 5,000 /day, payback of investment is within one year.
About the Author
G.M. of D@J Tech Ltd, Shanghai China
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